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LTR20091036, Rev. A
12/16/08
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Barbecue Island Assembly .......... 5 Unit Attachment ...................... 5 Stucco and Tile Application.............. 6 Rock / Stone Application ............... 7 Granite Kit Instructions ................ 9 Griddle and Griddle Storage ............ 10 Light Switch Installation............... 11 Cleaning and Maintenance ......... 12 About Natural Stone .................. 12 Granite Top ......................... 13 Tile ................................ 14 Synthetic Panel ...................... 1
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Safety Instructions 1 Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Placement and Location • Cal Flame™ grills and carts are designed for outdoor use only. • Never locate this appliance in an enclosed room, under a sealed overhead structure, or in any type of enclosed area such as a
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2 CSA B149.1, or Propane Storage and Handling Code, B149.2), as applicable. • Your Cal Flame™ grill or cart must be plugged into a permanent, grounded 110V outlet with a dedicated 15A GFCI breaker in accor- dance with local codes or the National Electrical Code, ANSI / NFPA 70, or the Canadian Electrical Code, CSA C22.1. • Do not use an extension cord to supply power to your Cal Flame™ grill or cart. Such use may result in fire, electrical shock or other personal injury. Do not install a fu
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Safety Instructions 3 • Do not install or operate your grill unit in such a manner that the cross ventilation openings are blocked. Fresh air must be able to pass though installed vents to safeguard against residual gas ac- cumulation. Failure to allow proper ventilation may cause fire or explosion. • When handling LP gas line and connectors, do not allow them to come in contact with any metal surfaces of the cart or cabinet. Do not drop LP connectors. • Gas sources to the grill and side
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4 • Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders. Moist or damp pot holders used on hot surfaces can cause burns. • Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, pos- sibly resulting in serious personal injury or damage to the grill. • Do not reach over your grill or any other surfaces when hot or in use. Maintenance and Repair • Spiders and other insects can nest
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Installation / Assembly 5 Barbecue Island Assembly Unit Attachment 1. Place the island sections together on the ground. Make sure the ground where the barbecue is placed is as level as possible for best alignment. NOTE: If the ground is not level, use shims to level out the island sections. This needs to be done before you intall the bolts. 2. Connect the speakers, lights, and main power cables before sliding the sections together. 3. Insert the bolts through the pre-drilled holes fr
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6 Stucco and Tile Application 1. Prepare and fill the gap or seam line with speed set. 2. Using your fingertips, push and flatten out the speed set into the seam line. NOTE: Allow the speed set to dry before proceeding with the next step. 3. Using a small brush or hopper gun, apply stucco to the seam line. 4. Mix grout with water in a container. 5. Fill the tile seam line with grout using a small spatula or your fin- ger. 6. Clean the grout with a damp rag. 7. Let the grout and stucco dry for
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Installation / Assembly 7 Rock / Stone Application 1. Place the island sections together on the ground. 2. Make sure the ground where the barbecue is place is as level as possible for best alignment. NOTE: If the ground is not level, use shims to level out the island sec- tions. This needs to be done before you place the bolts. 3. Connect the speak- ers, lights, and main power cables before sliding the sections together. 4. Insert the bolts through the pre- drilled holes from the insi
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8 9. Fill the tile seam with grout using a small spatula or your finger. 10. Clean the grout with a damp rag. 11. Let the grout and mortar dry for at least three hours. 2009 Barbecue Islands www.calspas.com LTR20091036, Rev. A Installation / Assembly
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Installation / Assembly 9 Granite Kit Instructions Granite kits come in the following colors. Each contains various tinting colors as listed below: Sapphire Giallo New Vene- Uba Tuba Brown Veneziano tian Gold (Labrador) Black Red-Brown White Black White Yellow Yellow White Blue Black Blue Green Brown White 1. Pour a small amount of epoxy resin and a small drop of each tint color on a piece of a cardboard. NOTE: Refer to the granite tint color reference chart 2. Apply a small amount of the fir
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10 8. Quickly fill one portion of the seam line with the epoxy mixture. Remove the excess epoxy material from the seam line using a razor blade. 9. Let the epoxy material cure for five minutes. 10. Pour a small amount of epoxy and hardener separately on a piece of cardboard. 11. Mix the epoxy material well with the hardener. 12. Quickly apply the epoxy mixture to the seam line. Remove the excess epoxy material from the seam line using a razor blade. 13. Let the epoxy material cure for five
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Installation / Assembly 11 Light Switch Installation If you have the hardware interior island option, you will need to install the light kit. The kit consists of a 12-volt light, a wiring harness and a microswitch and bracketry. The microswitch mounts to the bracket with a supplied set of screws and nuts. Once you mount the the switch bracketry, choose a location for the light. The light can be mounted anywhere in the island that provides you with the light you need for your internal storag
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12 Cleaning and Maintenance About Natural Stone A natural characteristic of granite and marble is its inherent lack of uniformity. Because it is a completely natural material, it can have a great deal of variation in color, shade, finish, tint, hardness, strength, and so on. Any time you use natural stone, you can always expect differences from one tile to the next. You will frequently see dry seams, pit or fos- sils. These areas are often filled in at the factory. Over time through normal
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Cleaning and Maintenance 13 Granite Top Clean stone surfaces with a few drops of neutral cleaner, stone soap (available from Monticello Granite) or a mild liquid dishwashing deter- gent and warm water. Use a clean rag for best results. Too much cleaner or soap may leave a film and cause streaks. Do not use products that contain lemon, vinegar or other acids on the granite the high acid content may etch the surface. Rinse the surface thoroughly after washing with the soap solution and dry with
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14 Tile If spillage occurs, then clean up as soon as possible. Care • Protect against chipping by using a cutting board. • Protect against scratches, especially on natural stone tiles. • Avoid hard blows that can chip the tile. • Standing water or other liquids can deteriorate tile and grout, and should always be removed. Cleaning Wash with detergent solution, and rinse. To clean dingy grout, oc- casionally apply a solution of chlorine bleach and water to stand not more than 5 minutes; rins
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Cleaning and Maintenance 15 DO’s and DON’Ts of Tile Care • Do test scouring pads in a small area first. • Do use a silicone sealer on grout joints if continuous staining is a problem. • Do read and follow label directions for all cleaners. • Do keep this information and refer to it when necessary. • Do not combine ammonia and household bleaches. • Do not use harsh cleaning agents (such as steel wool pads) which can scratch or damage the surface of your tile. • Do not place sharp object on tile
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16 Synthetic Panel Do’s • Do dust surfaces frequently. • Do clean synthetic panels with water and mild detergent. Don’ts • Don’t use any cleaning chemical to clean or wash synthetic panels. • Don’t use vinegar, lemon juice or other cleaners containing acids. • Don’t use cleaners that contain acid such as bathroom cleaners. • Don’t mix bleach and ammonia; this combination creates a toxic and lethal gas. 2009 Barbecue Islands www.calspas.com LTR20091036, Rev. A Cleaning and Maintenance
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2009 Warranty 17 2009 Warranty LMS, Inc. offers the following limited warranty against defects in ma- terial and workmanship on Cal Flame barbecue islands and compo- nents. All Cal Flame models are warranted to be free from defects in material and workmanship at time of delivery. This limited warranty is only valid on Cal Flame models delivered in the United States or Canada and ex- tends through the selling dealer to the original purchaser at the original site of installation. This warranty
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18 covered item. However, the service agent may assess a reasonable travel or mileage charge per service call. If LMS determines that repair of a covered item is not feasible, LMS reserves the right to replace the defective merchandise with merchandise equal in value to the original purchase price. Warranty repair and / or replacement is the sole discre- tion of LMS and this warranty does not cover costs therein, including but not limited to: freight, removal, re-installation, etc. This war
