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LTR20071038, Rev. B
1/4/07
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This manual applies to the following grill carts and drop-in grills: Grill Carts CR1000 Single burner cart CR2000 Two burner cart CR3000 Three burner cart CR3000S Three burner cart with side burner CR4000 Four burner cart CR4000C Four burner cart with convection CR4000S Four burner cart with side burner CR4000SC Four burner cart with side burner and convection CR5000DS Five burner cart with double side burners Drop-In Grills BBQ07872 2 Burner Grill BBQ07873 3 Burner Grill BBQ07874 4 Burner Gril
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Table of Contents Safety Instructions . . . . . . . . . . . . .2 . . . . . . Read all instructions before Installation / Assembly . . . . . . . . . . .4 . . . . . you operate your grill . Cabinet Cut-out Dimensions . . . . . . . . . . . .4 . . . . Gas Requirements and Connection . . . . . . . .7 . . WARNING Leak Testing Procedure . . . . . . . . . . . . . . . 7 . . . . . LP Gas . . . . . . . . . . . . . . . . . . . . . . . .8 . . . . . . . . . . If the information in this manual is not Natural
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Safety Instructions Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. dedicated 15A GFCI breaker in accordance with Placement and Location local codes or the National Electrical Code, ANSI • Cal Flame™ grills and carts are designed for / NFPA 70, or the Canadian Electrical Code, CSA outd
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Safety Instructions blocked. Fresh air must be able to pass though • Do not heat any unopened glass or metal container installed vents to safeguard against residual gas of food on the grill. Pressure may build up and accumulation. Failure to allow proper ventilation cause the container to burst, possibly resulting in may cause fire or explosion. serious personal injury or damage to the grill. • When handling LP gas line and connectors, do • Do not reach over your grill or any other surfaces
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Installation / Assembly Installation / Assembly Most cities and counties require permits for exterior When determining a suitable location, consider factors construction and electrical circuits. In addition, some such as exposure to wind, proximity to traffic paths, communities have codes requiring residential barriers and windows that open into the home. such as fencing and/or self-closing gates on property Locate barbecue grills and stainless steel carts only in to prevent unsupervised acc
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Installation / Assembly Model Number Description Width Depth Height Cut-out for drop in accessories Drop In Standard Side Burner BBQ07852P 11 ½” 17 ¾” 2 ¾” BBQ07845P Drop In Sink 14 ½” 14 ½” Standard Side by Side Burner BBQ07953P 24 ¼” 19 ¾” 4 ¼” Model Number Description Width Depth Height Cut-out for flat drop-in grill and drip tray BBQ07874-F1 4 Burner Flat Drop In Grill 37 ¾” 22 ¾” 8 ¾” A B C D BBQ0704103031 Drip tray cut-out 21 ¾” 1 ¾” 5” 6 ½” Model Number Description Width Depth Height Cut-
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Installation / Assembly Cut-out for refrigerators, cocktail centers Model Number Description Width Depth Height and access doors BBQ07863P 3 Pull Out Drawer, SS Refr. 25” 22 7/8” 32 ¼” BBQ07857P Propane Tank Compartment 14 ¾” 16 ¼” 20 ½” BBQ07839P-18 Single Access Door 16 ½” 2 ¾” 19” BBQ07839P-30 Double Access Door 28 ¾” 2 ¾” 19” 18” Door and Drawer Combo BBQ07840P-18 17” 20 ¼” 19 ¼” 30” Door and Drawer Combo BBQ07840P-30 28 ¾” 20 ¼” 19 ½” BBQ07909 Complete Utility Storage Kit 51 ½” 20 ½” 19 ½”
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Installation / Assembly Gas Requirements and Connection IMPORTANT: Cal Flame™ grills are manufactured to operate on either liquid propane (LP) or natural gas (NG) and cannot be converted. To verify the grill’s operating fuel, check the serial number label in the back of the chassis as you are looking at the grill from the front. Either LP or NG will be marked on the operating tab, indicating the proper operating fuel. Attempting to convert Cal Flame™ grills from one fuel to another may resu
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Installation / Assembly LP Gas Tank Requirements For plumbed-in LP installation, use a convertible regulator and set it for LP gas. Maximum line pressure for plumbed- in propane is 14” WC (3.5 kPa). Minimum line pressure for propane is 11” WC. The grill unit must be used with the gas pressure regulator. The regulator will control and maintain a uniform 1. One side of the enclosure shall be completely gas pressure in the manifold. The burner orifices open. have been sized for the gas pr
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Installation / Assembly Natural Gas Requirements Your Cal Flame™ grill for use with natural gas comes equipped with its own regulator that MUST NOT Always check the rating plate to make sure the gas be removed. If, this regulator needs to be replaced supply you are hooking up to is the gas type the grill is use only the type specified by Cal Flame™ for this manufactured for. appliance. IMPORTANT: Never connect the grill to an unregulated gas supply. Connection The installation of this app
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Installation / Assembly Installing and Replacing Infrared Burners 3. Through the access door underneath the grill, find the round stud and locking pin that locks the burner you want to replace. 4. Carefully remove the locking pin with your fingers. 1. Disconnect or shut off the liquid propane or natural gas line connect to the grill. Wait until the burners 5. Raise the stud from the locking hole and move cool down. the burner forward carefully to release it from the ignition and gas suppl
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Installation / Assembly Installing the Transformer All grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it. This needs to be done before the grill is inserted in the island or modular cart. When the transformer is attached to the grill chassis, use care in placing the grill in the island cutout to avoid hitting the transformer. 1. Remove the transformer and the metal screws from the plastic b
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Installation / Assembly Installing Grills in Modular Carts Installing Grills in Barbecue Islands You will need a second person to help you to avoid damaging the grill, the transformer, or your You will need a second person to help you to barbecue island . avoid damaging the grill, the transformer, or your Keep fingers away from where the grill will be barbecue island . supported on the cart. Your fingers could become Before installing a grill or side burner in any island or trapped and
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Installation / Assembly Installing Barbecue Cart End Shelves 6. Slides the shelf into the brackets from bottom. 1. Prepare the installation of handle: 2 hex screws, 2 washers 7. Make sure to slide into the brackets on both side evenly. 2. Use finger to thread the hex screws and washers into the threads on both ends of the handle. 8. Slide the shelf fully onto the mounting brackets. 3. Use ratchet to tighten the hex screws on both ends. 9. Lift and rotate the shelf so it slide back into the
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Installation / Assembly 3. Connect the flexible hose (male end) to the pipe Installing Side Burners tee. 1. Assemble a 3/8” pipe nipple to the 3/8” pipe tee 4. Install and secure the side burner into the island by using Teflon tape or pipe sealant. Use only sealant simply setting it in place. that is approved for use on LP gas. 5. Connect the female end of the flexible hose to the 2. Install the pipe tee assembly to the grill intake pipe. side burner intake pipe. Tighten assembly and align
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Operating Your Barbecue Operating Your Barbecue Read all instructions before you operate your grill . We recommend you wash your entire grill with soap • Do not heat sealed containers such as cans or and water prior to lighting it for the first time. Oils are jars on grills or side burners. Explosion may result used during the manufacturing process and some resulting in injury or death. Any sealed container, residual oil may still be on the stainless steel parts such as a pressure cooker, m
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Operating Your Barbecue Lighting the Grill Each time you light the grill, check the following: • If connected to a propane cylinder, carefully inspect the rubber hose attached • Inspect the hose before using the grill. If there is to the regulator before each use . excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the grill. If you • Ensure the propane cylinder, regulator, need a replacement hose, contact your Cal Flame and rubber hose are installed in a
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Operating Your Barbecue Basic Grill Operation 3. Turn the control knob to HIGH and preheat the Before lighting, make sure all burner controls are off. grill for 15 minutes. Close the top cover during the Do not attempt to light the burners if the smell of gas is appliance preheat period. present. Check the connection with a soap and water solution after attaching the hose. For LP units, make 4. Place the food on the grill and cook to desired sure there is gas in the tank and it is sitt
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Operating Your Barbecue Cooking with a Convection Grill A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed. Cooking in this way distributes heat more efficiently so you no longer have to be concerned with “hot spots” on the grill where food tends to burn. The fan switch is located at the far left of the front panel of the grill. INTAKE VENTS INTAKE VENTS EXHAUST VENTS HEAT THAT IS DRAWN IN FROM THE BACK. IT INTAKE F
