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OWNERS
MANUAL
Model No.
45-0240
UTILITY CART
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
Assembly
Operation
Maintenance
Repair Parts
PRINTED IN USA
FORM NO. 46274
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LOOSE PARTS IN CARTON 4 1 2 6 7 3 5 10 8 9 11 14 13 12 Carton Contents 8.Tailgate 1.Tool Holder Brackets (2) 9.Front Panel 2.Tailgate Guides (2) 10.Wheel Support 3.Corner Caps (2) 11.Axle 4.Latch Lock Sub-Assembly 12.Draw Bar Tongue 5.Hitch Bracket 13.Cart Body (2) 6.Latch Stand Bracket 14.Wheels (2) 7.Tailgate Reinforcement Bracket Ref. Qty. Description A 2 Hub Cap D C B 2 Cotter Pin, 1/8" Dia. x 1-1/2" B A C 4 Washer, Flat 1.032" ID D 27 Hex Bolt, 1/4" x 1/2" E 6 Hex Bolt, 1/4" x 5/8" H E F F
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5.Position the tailgate reinforcement bracket on ASSEMBLY INSTRUCTIONS outside of cart as shown in figure 3. Assemble to holes in bottom of cart body using six 5/16" slotted TOOLS REQUIRED FOR ASSEMBLY head screws, 5/16"lock washers and 5/16" hex nuts. Do not tighten. See figure 3. (1) Screwdriver 6.Position the tailgate guides (with mounting holes (1) Pliers to the rear) on the inside of the cart bodies as (2) 7/16" Wrenches shown in figure 3. Assemble using six 1/4" x 3/4" (2) 1/2" Wrenches he
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9.Assemble the front panel over the open end of the cart using ten 1/4"x1/2" hex bolts, 1/4" lock wash- 11.Assemble latch stand bracket using four 1/4" x ers and 1/4' hex nuts. Insert bolts down through 5/8" hex bolts, 1/4" lock washers and 1/4" hex the two middle holes and the two outside holes in nuts. See figure 7. TIGHTEN. the bottom of cart body, and through the top, bottom and middle holes on each side of the cart body. Check that the cart halves are butted to- gether and tighten the bol
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13.Lower the cart assembly to rest upside down on its top flanges, with wheel support up. See figure 11. 14.Assemble latch lock subassembly to drawbar 1/4" x 1-3/4" AXLE tongue using two 1/4" x 5/8" long hex bolts, lock HEX BOLT washers and hex nuts. Tighten. See figure 9. DRAW BAR 1/4" LOCK TONGUE WASHER 1/4" x 5/8" HEX BOLT LATCH LOCK SUB-ASSEMBLY WHEEL SUPPORT 1/4" HEX NUT DRAW BAR TONGUE FIGURE 11 1/4" LOCK 17.Assemble a spacer tube, a 1" flat washer, a wheel WASHER with the valve stem fa
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19.To mount the tool holder brackets to the front of the cart it will be necessary to drill four holes in the front panel of the cart. (Recommended hole size is 9/32" diameter.) The tool bracket holders may be used to locate hole positions by placing the bracket against the front panel and marking the hole loca- tions onto the front panel. The top tool holder bracket should be positioned equally from each side of the cart and even with the top edge of the front panel. The bottom tool holder brac
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GENERAL SAFETY PRECAUTIONS MAINTENANCE: At the beginning of each season, lubricate the latch, Preventing accidents is the responsibility of every latch pivot bolt, and the axle where the draw bar equipment operator. The following general safety tongue pivots, with a light machine oil. precautions must be fully understood and followed by 1.Grease or oil wheel bearings occasionally. Use every operator. automotive wheel bearing type grease or 20 weight 1.Do not at any time carry passengers in thi
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REPAIR PARTS FOR: UTILITY CART MODEL NO. 45-0240 4 22 24 25 3 2 5 1 20 20 20 27 21 14 6 27 25 28 29 24 7 24 20 25 A 24 24 1 25 25 25 24 A 20 8 14 24 25 15 16 24 28 29 18 25 21 9 18 10 17 26 30 13 11 13 23 12 19 24 33 25 31 32 8
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REPAIR PARTS LIST FOR UTILITY CART MODEL NO. 45-0240 REF.PART QTY. DESCRIPTION NO.NO. 1 23985 2 Cart Body 2 46138 2 Protective Edging Strip 3 23502 1 Tailgate 4 62458 1 Tailgate Reinforcement Bracket 5 23767 2 Guide, Tailgate - One Piece 6 23918 2 Tool Holder Bracket 7 23492 1 Front Panel 8 23507 1 Wheel Support 9 23297 1 Latch Stand Bracket 10 62455 1 Ass'y, Latch Lock 11 23014 1 Hitch Bracket 12 23988 1 Draw Bar Tongue 13 23488 1 Wheel Axle 1" Dia. 14 23484 2 Cap, Front Corner 15 44678 2 Slee
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10
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11
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REPAIR PARTS 303 West Raymond Sullivan, IL. 61951 217-728-8388
