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®
Fuel transFer pump 12vdc
98135
set up and Operating instructiOns
®
distributed exclusively by Harbor Freight t ools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
save tHis manual.
© ®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form wit
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nOtice is used to save tHis manual address practices Keep this manual for the safety warn- not related to personal injury. ings and precautions, assembly, operat- cautiOn, without ing, inspection, maintenance and cleaning the safety alert procedures. Write the product’s serial symbol, is used to address number in the back of the manual near the practices not related to assembly diagram (or month and year of personal injury. purchase if product has no number). Keep this manual and
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5. Use safety equipment. Wear ANSI- sparks that could lead to fire or explo- approved safety gog gles, a dust sion. mask/respirator (for fumes), and non- 9. Place empty containers on flat level skid safety shoes during installation. ground before filling. general/Operation safety 10. Use this Fuel Transfer Pump out- doors only. 1. dO nOt smOKe while using this Fuel Transfer Pump. dO nOt use 11. DO NOT pump from or into a vehicle this pump near pilot lights, open that is running. Turn off
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product, but must be supplied by the operator. maintenance safety 1. Have your equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. 2. Maintain labels and nameplates on the pump. These carry important safety information. If unreadable or miss ing, contact Harbor Freight Tools for a replacement. save tHese instructiOns. speciFicatiOns Permanent Magnetic Motor pumps diesel, Application
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barrel, or drum. When installed, at- initial set up tach parts as in steps two and three. instructiOns 5. Wrench tighten all connections. read the entire impOrtant saFetY inFOrmatiOn section Functions at the beginning of this manual including all text under 1. this Fuel t ransfer pump is com- subheadings therein before set patible and may be used with the up or use of this product. following fluids: Diesel, Kerosene, light weight oils, water and anti- tO prevent freeze. this pump is n
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system pressure. dO nOt install make sure to connect the ground additional check valves or foot Wire (51). valves during installation without 6. The tank, barrel or drum should be proper relief valves built into them. securely anchored to prevent acci- 4. Systems should be set up requiring a dental movement or tipping. minimum amount of suction lift. The maximum vertical distance from the attaching Fuel t ransfer pump to a surface of the fuel inside the tank to vehicle the inlet of t
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3. Strip 6” of the outer insulation cover- 10. If attaching to a vehicle, attach one ing the Cable (60) being careful not to end of a 30 amp fuse holder to the damage the wire insulation. end of the remaining wire. Connect the other end of the fuse holder to 4. Pass the stripped end of the Cable the ungrounded side of the power (60) through the Cable Connector source. The battery terminal or the (53) until 2” of the unstripped wire is end of the battery cable is recom- within the Moto
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OperatiOn this Fuel t ransfer pump must be set up according to all “installation and connection” information on pages 6 thru 8 of this manual. t o reduce build up of static electricity and possible fire and/or explosion, do not wear synthetic fibers while using this Fuel t ransfer pump. 1. Maintain nozzle contact with neck of container being filled to reduce static electricity buildup. 2. On initial start-up it may be necessary to hold the Nozzle (54) open a few seconds to allo
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4. To keep Fuel Transfer Pump running maintenance and at its best, flush with diesel fuel if it is servicing to be stored for long periods of time. Procedures not specifically 5. Remove and clean Screen (25) after explained in this manual every 20 hours of continuous opera- must be performed only by a tion. Cleaning frequency depends qualified technician. on the type and cleanliness of fluids being pumped. tO prevent seriOus injur Y 6. For safety reasons, service and main- FrOm acc
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t roubleshooting problem possible causes likely solutions Pump will not 1. Suction Pipe (58) leak. 1. Check for leaks in Suction Pipe (58). prime 2. Bypass Valve (28) open. 2. Remove and inspect Bypass Valve (28). 3. Vanes (33) sticking. 3. Check Vanes (33) and slots for nicks, burrs, wear, and accumulation. 4. Inlet Gasket (26) leakage. 4. Check and tighten all covers and joints. 5. Excessive Rotor (34) or Vane 5. Check Rotor (34) and Vanes (33) for (33) wear. excessive wear or possible damag
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t roubleshooting problem possible causes likely solutions Motor Stalls 1. Bypass Valve (28) sticking 1. Remove and inspect Bypass Valve (28). 2. Low voltage. 2. Check incoming line voltage. 3. Excessive Rotor (34) or Vane 3. Inspect Rotor (34) and Vanes (33) for (33) wear. excessive wear or damage and if necessary, have replaced or repaired by qualified technician. Motor overheats 1. Pumping high viscosity fluids. 1. Pump may need to rest 5 minutes after every 5 minutes of pumping. 2. Clogg
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parts list parts list part description Q’ty part description Q’ty 1 Pump Housing 1 31 Bypass Cap 1 2 Ball Bearing 2 32 1/4-20 X 3/4” HHCS 4 3 Armature Assembly 1 33 Vane(s) 5 4 Motor Frame/Magnet Assembly 1 34 Rotor 1 5 1/4-20 X 5” Thru-Bolt 2 35 Rotor Key 1 6 Motor Casting Assembly 1 36 Rotor Cover 1 7 Switch Plate with Bushing 1 37 Rotor Cover Gasket 1 8 Thermal Protector 1 38 Seal Assembly 1 9 Brush Holder Assembly 2 39 Steel Elbow 1 10 Negative Brush Assembly 1 40 5/16-18 X 3/4” HHCS 2 11 #8
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assemBl Y diagram record product’s serial number Here: note: If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98135 For technical questions, please call 1-800-444-3353. Page 13
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limited 1 Year / 90 da Y WarrantY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in materials and work- manship (90 days if used by a professional contractor or if used as rental equipment). Harbor Freight Tools also warrants to the original purchaser, for a period of ninety days from date of purchase
