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Hydraulic
Body Repair Kits
Operating Instructions & Parts Manual
Model Number Capacity
Atd-5800 4 Ton
10 Ton
Atd-5810
(Model Atd-5810 shown)
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
OIPM#5800-0309
Printed in China
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Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and Safety information shall be conveyed in the operators native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If an
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GENERAL SAFETY INFORMATION 1. Ensure that attachments are fully engaged before ! DANGER applying load. • If oil leakage is detected, discontinue use of 2. Ensure that load is centrally applied to attachment or the ram immediately and contact your nearest ram saddle. Do not load off center. Omega authorized Service Center. The ram 3. Always monitor the force applied to workpiece by could develop excessive pressure and cause the using a load cell and indicator or you may monitor ram, ho
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! WARNING ! WARNING • Avoid pinch points or crush points that can be Hydraulic Hoses and Fluid Transmission Lines created by the load or parts of ram. • Avoid short runs of straight line tubing. Straight • To help prevent material fatigue if the ram is to be line runs do not provide for expansion and used in a continuous application, the load should contraction due to pressure and/or temperature not exceed 85% of the rated capacity. changes. • Ram must be on a stable base which is abl
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Basic Setup The capacity of the body repair kit can be significantly affected by the number of attachments used and the type of load applied. The approximate load capacity of each function setup is illustrated below. When two or more extension tubes are used together, be sure to position the shortest tube further away from the ram. A. Push Serrated Saddle Flat Base Male Connector 100% Ram Rubber Head Ram Male Connector 100% Flat Base (ii) Horizontal Push (i) Vertical Push Extension Tube Male C
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Note: Never use sandpaper or abrasive material on Lubrication these surfaces! A coating of light lubricating oil to pivot points and hinges will help to prevent rust and assure that pump Storage assemblies move freely. When not in use, store with the pump piston and ram fully retracted. Cleaning Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth. TROUBLESHOOTING GUIDE The following information is intended as an aid i
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Model No. Atd-5800 Ref No. Part# Description Qty 1 F040-41500-000 Extension Tube (19-1/2") 1 2 F040-41100-000 Extension Tube (16-1/2") 1 3 F040-41200-000 Extension Tube (8-1/2") 1 4 F040-41300-000 Extension Tube (6-1/8") 1 5 F040-41400-000 Extension Tube (3") 1 6 F040-41600-000 Male connector 1 7 F040-40001-000 Wedge Head 1 8 F040-40003-000 Serrated Saddle 1 9 F040-44000-000 Flat Base 1 10 F040-40005-000 Plunger Toe 1 11 F040-40004-000 Ram Toe 1 12 F040-43000-000 Rubber
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Model No. Atd-5810 Ref No Part# Description Qty 1 F100-41100-000 Extension Tube (27") 1 2 F100-41200-000 Extension Tube (18") 1 3 F100-41300-000 Extension Tube (10") 1 4 F100-41400-000 Extension Tube (4") 1 5 F100-41500-000 Male Connector 1 6 F100-40002-000 Wedge Head (offset) 1 7 F100-40004-000 Serrated Saddle 1 8 F100-40001-000 Flat Base 1 9 F100-40006-000 Plunger Toe (offset) 1 10 F100-40005-100 Ram Toe (offset) 1 11 F100-42000-100 Rubber Head 1 o 12 F100-40003-000 Combination Head (90 ) 1 13
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Load - Pressure Correlation For Model Atd-5800 & Atd-5810 Always monitor the force applied to workpiece by using a load cell and indicator or you may monitor pressure developed in the ram by using an inline pressure gauge, then calculate the applied force using the formula: where F = Force/ Load (lbs); F = P x A P = Hydraulic working pressure (psi) and; A = Ram effective area (in²) For model Atd-5800, A = 0.998 in² ; For model Atd-5810, A = 2.411 in² Example1 Exa
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REPLACEMENT PARTS Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replace- ment items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and description below. Call or write for current pricing: Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel:(636)327-9050 Fax:(636)327-9046 ONE YEAR LIMITED WARRA
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Notes Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.com
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Notes Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.com
