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R R R Ru u u ug g g gg g g ge e e ed d d dS S S Se e e er r r rv v v ve e e er r r r R R R RS S S S4 4 4 41 1 1 16 6 6 6
Modular Serial Device Server with Integrated Managed
Ethernet Switch
Installation Guide
www.ruggedcom.com
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
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Table of Contents 1 Table of Figures ...................................................................................................................... 4 2 Table of Tables........................................................................................................................ 4 3 Product Overview .................................................................................................................... 6 3.1 Functional Overview...................................
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1 Table of Figures Figure 1: RS416 LED Display Panel ............................................................................................... 8 Figure 2: RS416 Series Rack mount chassis orientation options – Front and rear mount. ............ 10 Figure 3: 19” Rack Mount Adapters .............................................................................................. 11 Figure 4: Rack mount adapter mounting location............................................................
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Table 13: Type Test Specification - Electrical Safety ..................................................................... 33 Table 14: Type Test Specification - Electrical Environment ........................................................... 33 Table 15: Type Test Specification - Atmospheric Environment...................................................... 33 Table 16: Operating Environment ..................................................................................................
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3 Product Overview 3.1 Functional Overview The RuggedServer™ RS416 is an industrially hardened serial device server with an integrated, fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. Featuring a modular design that can support up to 16 serial ports and up to 4 Ethernet ports, the RS416 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications.
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• Integrated Ethernet Switch - 2 or 4 port options • (copper and/or fiber) • High performance and throughput Ethernet switching • Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance • Non-blocking, store and forward switching RuggedRated™ for Reliability in Harsh Environments • Immunity to EMI and heavy electrical surges • Meets IEEE 1613 (electric utility substations) • Exceeds IEC 61850-3 (electric utility substations) • Exceeds IEC 61800-3 (variable speed drive systems) • Exceed
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3.3 Display Panel Description The RS416 is equipped with a versatile display panel, shown in Figure 1, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features: • RS232 console port for ‘out of band’ console access and configuration • Power supply and Alarm status indicators • Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push- button control. •
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The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Table 2 and Table 3 define the possible port LED colours and the corresponding description. Ethernet Port Status Serial Port Status Mode Colour LEDs LEDs Green (Solid) Link - Status Green (Blinking) Activity Traffic Off No link No Traffic Green (Solid) Full-Duplex Full-Duplex Duplex Orange (Solid) Half-Duplex Half-Duplex Off No l
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4 Installation 4.1 Mounting The RS416 has been designed with maximum mounting and display flexibility. Customers can order an RS416 that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RS416 can be ordered with connectors on the front of the unit, or located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack. See Figure 2 for rack mount orientation examp
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4.1.1 Rack Mounting The RS416 can be rack mounted using the included rack mount adapter assemblies shown in Figure 3. Secure the one rack mount adapter to the front of each side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 4. The entire chassis can then be mounted to a standard 19” rack. An additional two rack mount adapters are included to optionally secure the rear of the chassis in high-vibration, or seismically active locations.
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4.1.2 Panel and DIN Rail Mounting The RS416 can be ordered as a Panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included Philips screw. See Figure 5 for a PANEL/DIN mount diagram. Figure 5: RS416 Series PANEL/DIN RAIL mounting diagram with 12 2008 RuggedCom Inc. All ri
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4.2 Power Supply Wiring and Grounding Philips Screw Terminal with Cover Philips Screw Terminal without Cover Safety Cover Chassis Ground Surge / Chassis Terminal Safety Cover Screws Connection Ground Jumper Figure 6: RS416 Series Philips Screw Terminal Block Phoenix Plug Terminal with Cover Phoenix Plug Terminal without Cover Safety Cover Surge / Chassis Safety Cover Chassis Ground Terminal Screws Ground Jumper Connection Figure 7: RS416 Series Phoenix Plug Terminal Block The RS416
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Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the 1 PS1 Live / + power source is DC or to the (Live) terminal if the power source is AC. PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the 2 PS1 Surge Ground ground conductor for all surge and transient suppression circuitry. PS1 Neutral / - is connected to the negative (-) terminal if 3 PS1 Neutral / - the power source is DC or
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4.2.1 AC Power Supply Wiring Examples Figure 8: AC Power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. However, separate circuit breakers must be installed and separately iden
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4.2.2 DC Power Supply Wiring Examples Figure 9: DC Power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. Equipment must be installed according to the applicable country wiring codes. 4. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redu
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4.2.3 Dual Power Supplies Wiring Examples Figure 10: DC And AC power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 3. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 4. Separate circuit breakers must be installed and separately identified. 5. Equ
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4.3 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 11 shows the proper HIPOT test connections and should be followed to avoid damage to the device. Figu
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4.4 Failsafe Alarm Relay Wiring The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RS416. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 12. One common application for this output is to signal an alarm if a power failure or removal of control power occurs. The failsafe relay current and power handling capabilities are defined in Fi
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4.5 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 13. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown below. Console connection settings are 57600 baud, no parity bits, 8 da
