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AutoTrac Universal
(ATU) Steering Kit
INSTALLATION INSTRUCTIONS
PC20864 05JUL07 (ENGLISH)
John Deere Ag Management Solutions
PC20864 (05JUL07)
COPYRIGHT 2007
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
PC20864-19-05JUL07
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Installation Instructions Overview AutoTrac Universal system requires the GreenStar sold separately from the AutoTrac Universal Steering system to operate. The two systems consist of the Kit. Installation of the GreenStar system is dependent following components: on the vehicle it is being installed on. Newer John Deere vehicles come with the harness already • GreenStar installed. – Receiver – Processor AutoTrac Universal System – Display – Harness This system is an easy-to-install guidance syst
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Installation Instructions AutoTrac Universal 200 Steering Kit A—AutoTrac Universal D—Cover Used with F—Steering Wheel Cap Cover I—Wrench Steering Wheel Anti-Rotation Bracket (M) G—Adhesive Harness Clips J—On/Off Switch (Europe B—AutoTrac Universal E—Steering Wheel Knob (Used H—Screws for Anti-Rotational Only) Harness to telescope steering Device K—Auxiliary Resume Switch C—Operator Presence wheel) Harness (Optional) This is the basic AutoTrac Universal Steering Kit kit also includes shims, locki
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Installation Instructions Installation of the AutoTrac Universal system Installation involves the following steps: 6. Europe Only—Attach On/Off Switch 7. Attach AutoTrac Universal Harness to GreenStar 1. Remove the Steering Wheel. Harness 2. Attach Bushing 8. Attach Seat Switch Harness—if applicable 3. Attach Anti-Rotational Device 9. Route and Secure All Harnesses 4. Attach AutoTrac Universal Steering Wheel to 10. Activate AutoTrac Universal Steering Shaft 11. Setup System 5. Attach AutoTrac Un
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Installation Instructions Attach Bushing A range of bushings have been created to allow the AutoTrac Universal Steering Wheel to fit on shafts that vary in style and dimension. Select the proper bushing and insert it into the AutoTrac Universal steering wheel. Attaching the bushing with a snap ring. For vehicle specific information visit www.StellarSupport.com. NOTE: Be sure that the hole for lock washer is facing towards steering wheel before securing snap ring. Lubricate bushing before install
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Installation Instructions A—U-bolt, Saddle, Spacer, B—Anti-Rotation Rod C—Screws E—Screw Pillow-Block and Nuts Assembly D—Cover (1) Clamp and Rod Anti-Rotational Device 3. Attach cover (D) to steering unit assembly with screw (E). IMPORTANT: To allow steering wheel to telescope normally, install assembly (A) near 4. Attach steering unit to vehicle steering shaft by top end of steering column as inserting rod (B) into pillow-block assembly and shown in diagram. pressing ball plunger on rod to all
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Installation Instructions Shims A—Anti-Rotation Bracket B—Steering Unit C—Screw (2 Used) (2) Console Anti-Rotation Device if optimal performance can not be attained through changes in the vehicle sensitivity settings. Attach anti-rotation bracket (A) to steering unit (B) with screws (C). Use slots to move bracket snug against IMPORTANT: Use of shims will eliminate the column. When using Console Anti-Rotation Device, ability of the steering column to shims may be required to eliminate movement in
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Installation Instructions Attach AutoTrac Universal Steering Wheel to Shaft Position AutoTrac Universal steering wheel on steering column. The hardware shown is specific to John Deere tractors. The hardware attaching the AutoTrac Universal steering wheel may be different. Use hardware from the removal of the original steering wheel to attach the AutoTrac Universal steering wheel. IMPORTANT: Tighten all hardware to proper torque according to vehicle manufacturer’s specifications. 1. Attach lock w
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Installation Instructions Europe Only—Attach On/Off Switch Connect 9-pin harness from AutoTrac Universal steering wheel (A) to On/Off switch (B). Connect On/Off Switch (B) to AutoTrac Universal Harness (C). Motor power needs to be shut off during public road transportation. A—9-pin harness from AutoTrac Universal Steering Wheel B—On/Off Switch C—AutoTrac Universal Harness OUO6050,0000A53 –19–25MAY07–1/1 PC20864 (05JUL07) 8 Installation Instructions 070507 PN=10 PC8896 –UN–02JAN06
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Installation Instructions Attach AutoTrac Universal Harness to GreenStar Harness Depending on your vehicle’s harness configuration, the AutoTrac Universal harness will be connected to the GreenStar harness at one of the following locations: GreenStar Ready Vehicles Vehicles that are GreenStar Ready (or vehicles that have GreenStar harnesses already installed) can be connected at one of the following locations: Routing and Installation View • 2- and 4- pin terminator connectors found at the CAN A
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Installation Instructions a. Locate terminator with 2- and 4- pin connector. b. Disconnect terminator connections. A—Terminator B—2-pin Connector C—4-pin Connector D—ATU Harness Connectors OUO6050,0000A54 –19–25MAY07–2/3 c. Connect ATU harness into terminator connectors and remaining GreenStar harness connectors into the remaining ATU harness connectors as shown. Non-GreenStar Ready Vehicles • Vehicles which are adding the GreenStar harness for the first time can connect directly into the GreenS
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Installation Instructions Attach Seat Switch Harness A—Seat Switch Harness B—AutoTrac Universal C—Connectors from Harness Connector to AutoTrac Harness to Seat Switch to Seat Switch Universal Harness Connector NOTE: For John Deere Tractors equipped with an 2. Connect seat switch harness connector to seat electronic seat switch, operator should connect switch. This harness includes two sets of into this switch as a mode of operator connectors, use only the set of connectors that presence detectio
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Installation Instructions Route and Secures All Harnesses In order to prevent interference with operator and cab controls secure and route harnesses with the provided adhesive clips. 1. Thoroughly clean surface with JD All-Purpose Cleaner (TY25683) and dry completely before attaching adhesive clips. 2. After removing protective film on the clips, press and hold the clips to the surface for at least 30 seconds to ensure proper adhesion. 3. Securely lock all harnesses into clips leaving enough sla
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Installation Instructions Activate AutoTrac Universal No ATU Activation, ATU has not been activated. Enter an activation code below or disconnect the ATU unit to access the GreenStar 2 Pro Application. AutoTrac Universal has to be activated by a 3-digit After obtaining activation code, power up AutoTrac activation code the first time that it is powered up. The Universal, enter the 3 digit activation code, and press code can be attained by visiting SUBMIT. www.StellarSupport.com or your local dea
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Installation Instructions Harness Connection location in GreenStar Ready Tractor Side Consoles 1. Remove and retain screw (A) and spacer (B). 2. Remove and disconnect panels (C and D). A—Screw B—Spacer C—Panel D—Panel OUO6050,0000A55 –19–31MAY07–1/6 NOTE: Some vehicles may allow enough space for connectors to slide down between window and side console. Continued on next page OUO6050,0000A55 –19–31MAY07–2/6 PC20864 (05JUL07) 14 Installation Instructions 070507 PN=16 PC8719 –UN–23AUG05 PC8731 –UN–
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Installation Instructions 3. Locate and disconnect GreenStar wiring harness 2- and 4-pin connectors. NOTE: Connectors may be difficult to locate as they are often deep down in the console. A—2-pin Connector B—4-pin Connector 2- and 4- pin Connectors OUO6050,0000A55 –19–31MAY07–3/6 4. Connect AutoTrac Universal harness to 2- and 4-pin connectors as shown. IMPORTANT: Be sure to make all 4 connections as shown in photo at right. OUO6050,0000A55 –19–31MAY07–4/6 NOTE: See machine’s Technical Manual f
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Installation Instructions 7. Reinstall panels (C and D), retain with spacer (B) and screw (A). 8. Reinstall fuse panel cover and console wrap. A—Screw B—Spacer C—Panel D—Panel OUO6050,0000A55 –19–31MAY07–6/6 Connect to a GreenStar Harness Terminator 1. Locate terminator with two- and four-pin connector. 2. Disconnect terminator connections. Continued on next page OUO6050,0000A7E –19–31MAY07–1/2 PC20864 (05JUL07) 16 Installation Instructions 070507 PN=18 PC8778 –UN–14OCT05 PC8731 –UN–30AUG05
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Installation Instructions 3. Connect ATU harness into terminator connectors and remaining GreenStar harness connectors into the remaining ATU harness connectors as shown. OUO6050,0000A7E –19–31MAY07–2/2 Auxiliary Resume Switch Theory of Operation The ATU Auxiliary Resume Switch assembly was designed to allow ATU operators the ability to resume AutoTrac operation using a switch that can be mounted in a suitable location in the cab or operator’s station. The switch cover can either be mounted dire
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Installation Instructions Switch Cover Direct Mounting: 1. Find a suitable location in the cab or operator’s station for the assembly to be mounted that will be out of the way of normal vehicle operation. NOTE: Harnessing will also need to be routed so it does not interfere with any vehicle functions performed by the operator. Use clips provided to secure harnesses. 2. Mark and drill pilot holes using a 5mm (3/16’) drill bit for each of the two mounting holes in the assembly. IMPORTANT: Use caut
