Summary of the content on the page No. 1
Rev F
6/08
These instructions are for all
models of 120” or 131” Alpha,
Beta Engines (Including Kits)
Summary of the content on the page No. 2
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s The following instructions are for both 120“ or 131” Engine Assemblies” and “Engine Kits”, (top end not assembled). These instructions will have information not only for assembly of the engine but will have helpful info in other a
Summary of the content on the page No. 3
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s Recommended Ignition ® ® 1999-03 “A” and 2000-03 “B” models we recommend the Screamin’ Eagle adjustable ignition JIMS ® No.1286-1379 or H-D No.32704-01. On 2004-2006 “A” and “B” models we recommend the ® ® ® Screamin’ Eagle Race T
Summary of the content on the page No. 4
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s loaded parts separated by an oil film only a millionth of an inch thick. If a particle of dirt larger than the oil film gets between those parts, they will be damaged. A particle of sandpaper, in the wrong place, may start a chain
Summary of the content on the page No. 5
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s B Bo ox x O On ne e E En ng gi in ne e R Ra ac ce e K Ki it t I In ns st ta al ll la at ti io on n I In ns st tr ru uc ct ti io on ns s Inspection of parts for box 1 For “A” Engine, 99-06 FL, For “B” Engine, 06 FXD, 99-05 FXD &
Summary of the content on the page No. 6
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s Oil Filter Mount for Engine “A” 99-06 FL, 99-05 FXD • Remove from package and inspect for debris and imperfections. • Verify the package includes three (3) bolts with washers and one (1) locking flange. • Check that there are two
Summary of the content on the page No. 7
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s STEP 1: Preparation • Inspect the entire surface of the studs for damage. See Fig.5 • Minor scratches are okay in the body of the stud. • The threaded portion of the studs must not have deformities that stud would cause binding
Summary of the content on the page No. 8
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s IMPORTANT NOTE: Use a head bolt and the furnished cylinder dowel pin to drive the studs. CAUTION: Loctite 620 sets extremely quick, do not stop until the stud has been installed to the correct height. Fig.9- Install short studs he
Summary of the content on the page No. 9
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s STEP 5: Oil filter mount installation • Remove stickers located over 2 holes located where filter mounts to case. • Refer to the instructions included with your oil filter mount kit for Engine “A” 99-05 FXD, and 99-06 FLH. • For E
Summary of the content on the page No. 10
Rev F No.1208-1351 6/08 A Division of Thiessen Products, INC I In ns st tr ru uc ct ti io on n S Sh he ee et t F Fo or r B Bo ox x 1 1 1 12 20 0” ” O Or r 1 13 31 1” ” E En ng gi in ne e A As ss se em mb bl li ie es s O Or r E En ng gi in ne e R Ra ac ce e K Ki it ts s BOX 1 Materials Check-Off Sheet ® ® Part No. H-D No. Description Qty. Part No. H-D No. Description Qty. 1290-1309 120” Lower End Assembly (Black) “A” 1999-Pres. FL, 99-05 FXD 1 1290-1315 120” Lower End Assembly (Sliver)
